Competencies & Technologies

Micrologic has multidisciplinary skills encompassing Mechanical engineering, Electronics & Electrical design, Software Engineering, Robotics & Machine Vision.

Through this, we offer a complete solution in automated Manufacturing for diverse industries in Automotive & Auto Components, Electrical & Electronics, and Consumer Electronics, Medical Devices, food & Pharmaceuticals.

Pre-Automation Consultancy

We approach every solution by offering pre-automation consultancy, where the requirement is first defined. We work on providing analysis on the commercial feasibility, OEE improvement, machine layouts, TAKT improvement, data collection from machines and interfacing MES/ERP systems. Before the automation proposition has arrived, having these analysis helps in ensuring certainty of the ROI. During the Pre-automation stage, our team of experienced technical consultants works closely with the customers helping them decide the most optimal solution.

Working with You
Assess the needs, Define the requirement
Design Automation Solutions
Assist analyse the ROI
Improve TAKT
Improve Overall Equipment Effectiveness (OEE)

Technical and Commercial offer

After the initial discussions to determine we are the right fit for your requirement, we would need information and samples to arrive at a technical proposal. We then provide a technical concept and proposal, once this is in line with the requirement, we will share the commercial offer. The typical timeline for this would be from 1 week to 3 weeks, depending on the project complexity.

Project Management

During the Project build phase, team of project managers and engineers are in constant touch with the customer in bringing the visibility of the project throughout its life cycle.

Requirement Specification
Design Approval (DAP)
Project Status Visibility
Weekly Timeline Updates
Factory Acceptance Test (FAT)
Client Validation
Installation & Commissioning
Site Acceptance Test
Training & Support

Requirement Specification (RS)

The customer requirement and Micrologic Deliverable for a project are captured and documented as RS, which is vetted by the customer.
This becomes the basis of the final acceptance and validation.

Design Approval (DAP)

During the design phase, before manufacturing, the designs are shared with the customer and vetted for acceptance.

Factory Acceptance Test (FAT)

The equipment once ready it is offered for the customer acceptance/Validation before dispatch. The equipment would be tested in detail, validated by Micrologic before the FAT by the customer. FAT will be the mirror of the RS.

Site Acceptance Test (SAT)

Once dispatched, installed and commissioned the equipment will be tested and validated at the site in accordance with SAT.

Project Timelines and Visibility

Once the project is kicked off, the timelines are shared with the customer on a regular interval. The project progress will be made visible from this process.

Mechanical Engineering

“Design is not just what it looks and feels like, design is how it works” at Micrologic the mechanical design center provides designs to the in-house requirements and also works as an independent business unit catering to external customers.

Mechanical Engineering Engagement Model

Concept: Industrial design, styling, and ergonomics, customer concept review
Design: 3D Modelling, Detailed design, Design-FMEA
Reviews: Customer Design Reviews & Approval (DAP), Value Engineering
Manufacturer: Manufacturing drawings and BoM
Testing: Shock, vibration, environmental testing; certifications, test fixture design, functional and performance testing, material qualification, compliance testing.
Change After Manufacture: Configuration control, Engineering Change management
After Manufacture: Tooling and fixtures design, service and user manuals, training guidelines for maintenance.

Part Manufacturing and System Integration

In-house part manufacturing capabilities help us deliver projects faster and at the same time have control on the quality. We have a captive tool room for all our part manufacturing needs. The manufactured parts are integrated with the control systems, pneumatic, robots, machine vision and the software to provide a complete solution for our customers.

Electrical and Electronics Engineering

Control systems finally are the heart of automation. Micrologic offers the expertise in Electrical Electronics design and engineering.Converting concepts to viable, reliable, manufacturing solutions that become an integral part of our automation offering.

The designs are normally approached with commercially off-the-shelf(COTS) products which are integrated into our solutions. We provide custom built hardware for specific needs.

• Analog, Digital Signal processing
• Data Acquisition (DAQ) Systems
• Sensors and Transducers
• Programmable logic Controllers
• Communication: serial, parallel, USB, Ethernet, MODBUS, I²C, CAN, SPI, LIN,       FlexRay
• Secure encrypted data communication
• Wireless, RF transmitters, and receivers
• GSM/GPRS Mobile network data
• LCD, Alphanumeric/graphics, VFD
• Power Electronics
• RFID Programming and Integration
• Barcodes
• Embedded Systems

PLCs, SCADA, Motion Control

Control systems are crucial for every automation system, bringing control for every motion, sensor and other devices that comprise the automation system. Control systems provide visibility of the process, faults, performance, and productivity. Micrologic has an in-depth understanding and expertise in automation control systems, having delivered numerous systems. Our automation solutions have been built on architectures including PLC, HMI, SCADA, Motors, Motion control systems and PC based controls. We have the expertise to integrate any make of control systems and standards.

Software Development

Software changes the way an automation system works. The core competency of Micrologic is in understanding the software. Having built several platforms that run test suites in a manufacturing environment, Micrologic offers a range of test suites for automated testing, traceability, MES/ERP integration, Industrial Internet of Things (IIOT), Machine to Machine (M2M) interfacing, Artificial Intelligence (AI).

Software Engagement Models

We work on different engagement models with our customers in software development, whichever is suitable.

Application Development

In this engagement model, a software application (software suite) is developed based on a specific requirement and will be supplied. The application remains a property of Micrologic and will be licensed to the buyer. The cost is normally arrived at the beginning of the project and fixed.

Time and Effort

In this engagement model, the software will be built to a given specification and the software will be the buyer’s property. Micrologic will charge on a Time and Effort basis, wherein the Man-hours spent on software development will be charged. The software can either be developed at Micrologic or at the buyer’s premises as necessary. The source code will be the property of the buyer.

Robotics

Our Knowledge and Experience in this domain helps us choose the right robot for a specific application. We have the expertise to program and integrate any of the Cartesian, SCARA, articulated, multi-axis and collaborative robots. Robots provide additional advantage being flexibility for quick changes.

Typical applications include:

  • Pick and place
  • Dispensing
  • Screw driving
  • Assembly
  • Packaging
  • Machine Tending
  • Deburring

Machine Vision

Intelligent(Tuning(From a simple stand-alone bar code scanning to a complex multi-camera vision system, we provide a wide gamut of vision solutions. Vision technology is a niche engineering field, integrating the Image sensor (Camera), optics, illumination and using the right algorithm. No two vision application are same. We have a vision software suite which is the work of our years of experience in machine vision.

Typical applications include

Gauging & Measurement
Assembly Integrity Check
Presence verification
Pattern Check
LCD Testing

Colour Recognition
Barcode & Print verification
Character and Pattern Check
Robot guidance

Test and Validation

Automation systems once integrated have to undergo a series of tests and has to be validated for its fitness for purpose. Our team of test and validation engineers is involved at all stages of the project lifecycle, from creating a Requirement Specification, which defines the customer needs to final test and validation.

The validation at the final stage ensures that the equipment meets the customer’s specific and implied requirements like safety and reliability. The validation is performed by testing a known batch size with standard tools of machine capability (Gage R& R), Process capability (Cp, Cpk), OEE, and Reliability.

Post Automation Support

Equipment productivity is enhanced when the equipment deployed works without break- downs. Minor equipment stoppages account to a lot of losses in manufacturing. We provide training the customer’s engineers in maintaining the equipment, configuring, troubleshooting and rectifying a fault at the shortest time.

We work on a remote monitoring system through which we can access the equipment at a remote location and upgrade the software when a change is needed and diagnose an error. We aim at a long-term relationship with our customers to help realize the best return on automation investments  Micrologic post automation support programs can be tailored to each customer needs, depending on the model the customer prefers to work.

Technologies

Micrologic, over the years, has developed several applications and has the expertise in the following technologies;

Conveyors, Powered and gravity
Conveyors, Pallet, Rotary
Dispensing
Machine Vision
Precise Dimensional measurement
Vision Inspection
Robotics
PLC, HMI controls
PC based controls
Screw Driving
Pneumatics, Hydro-pneumatic, Servo
Servo technology, Stepper Motion
Part feeding, vibratory, step feeders
PCB Test systems
PCBA Device Flashing
PCBA ICT, Functional Testing
End of Line Test Systems
Leak Testing
MES / ERP Integration
Laser Marking
Traceability
RFID, Barcode
Pressing Operations

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CIN: U72200KA2006PTC041282. All rights reserved © 2017